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Precision Coating Weight Measurement for Quality Control
At SenTek Corporation, we specialize in advanced coating weight gauges that revolutionize metallic coating processes. Our state-of-the-art equipment provides high-resolution profile displays and precise coating mass control, enabling manufacturers to achieve unparalleled accuracy in their production lines. With over 35 years of experience in mechanical engineering, we're committed to delivering industry-leading solutions that enhance your coating applications. Our expertise spans radiation services, automation, and gauge calibration, ensuring you have the tools you need for optimal performance.
- High-resolution profile displays
- Precise coating mass control
- Radiation services
- Automation solutions
- Gauge calibration
- Heat induction capabilities
Ready to elevate your coating processes? Reach out to SenTek Corporation for a consultation and discover how our coating weight gauges can transform your operations.
It's Time to Upgrade Your Coating Weight Measurement System
Recognizing when to enhance your coating weight measurement capabilities is crucial for maintaining product quality and operational efficiency. SenTek Corporation's advanced gauges offer the precision and reliability needed in today's competitive manufacturing landscape.
- Inconsistent coating thickness across products
- Increased material waste due to overcoating
- Difficulty meeting tight tolerance specifications
- Slow production speeds to ensure accuracy
- Frequent quality control issues
- Outdated or unreliable measurement equipment
If these challenges sound familiar, it's time to consider SenTek Corporation's cutting-edge coating weight gauges. Contact us to explore how our solutions can address your specific needs.
The Critical Role of Precise Coating Weight Measurement
Accurate coating weight measurement is essential for ensuring product quality, reducing waste, and optimizing production efficiency. SenTek Corporation's advanced gauges provide the precision and reliability needed to meet these crucial objectives.
- Ensures consistent product quality
- Minimizes material waste and costs
- Improves production efficiency
- Enables compliance with industry standards
- Enhances process control and automation
- Facilitates data-driven decision making
Don't let imprecise coating measurements hold your production back. Reach out to SenTek Corporation and discover how our coating weight gauges can revolutionize your manufacturing process.
Advantages of Partnering With SenTek Corporation
Choosing SenTek Corporation for your coating weight measurement needs means partnering with a leader in mechanical engineering solutions. Our commitment to excellence and customer satisfaction sets us apart in the industry.
- Woman-owned, family business with personalized service
- Over 35 years of industry experience
- Comprehensive warranties on parts and services
- 24/7 support with emergency response within 24 hours
- Multilingual support (English and Swedish)
- Rapid estimate provision within 24 hours
Experience the SenTek difference. Contact us today to learn how our expertise and dedication can benefit your coating processes.
Take the Next Step Towards Coating Excellence
Your journey to superior coating weight measurement begins with SenTek Corporation. Our team of experienced professionals is ready to provide you with tailored solutions that meet your specific needs. Whether you're looking to upgrade your existing system or implement new coating weight gauges, we're here to guide you every step of the way.
Don't settle for less when it comes to your coating processes – connect with SenTek Corporation and elevate your manufacturing capabilities to new heights.
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Coating Weight Gauge
SenTek’s latest revision of our successful Coat Weight Gauge features several improvements and enhancements. The system is now capable of two-component measurement and includes a coating mass control feature.
Our sensors and scanners are built to withstand the rough environment and harsh chemicals of the hot dip and electro-plate galvanizing line. High-speed signal processing and precision drive components work together to measure and map the coating across the strip fast and accurately.
SenTek is currently able to offer two-component measurement in the Al-Zn, Zn-Fe, Zn-Ni, Zn-Cr, and Cr-Al families of coating mass products.
SenTek’s Coat Weight Gauge system can be installed onto existing O-frames/scanners that we refurbish as part of the system conversion, or we provide a complete gauge scanner built on our own complete O-frame Scanner.
Our Coating Weight Gauges are built with the SenTek 1000 Gauge Electronics Platform. High-speed measurement, pin-point diagnostics, coil reports, trending, and network interfaces are just some of the great features of our Model 1000 Gauge Electronics Platform.
High Resolution Profile Displays
SenTek’s 1000 Coat Weight Gauge system features multiple operator screens with high-resolution profile displays and a complete set of statistical analysis of each coating profile. Anomalies and defects are quickly displayed and reported. Momentary undercoats, dross streaks, and strip coating flutter are some of the defects that we can detect and report.
Our Coat Weight System is available with several coil report options for quality reporting, production tonnage, zinc usage, and many others that are archived, displayed, recalled, and printed as desired.
Coating Mass Control
A pressure and distance control for setting, tracking, and correcting coating mass based on preset variables and gauge feedback on air knife pairs at Hot Dip Galvanizing lines. The control system is a parametric algorithm with limited degrees of freedom for the air knife distance setup. Fine adjustment of coating mass is done continuously with air knife pressure, while air knife distance is maintained at the setting required for each control parameter group.
The control program features a LEARN mode (sometimes known as a “Shadow Mode”), where control action is displayed but not passed on to the air knife. In this mode the model compares the control action to the predicted results and sets up corrective coefficients that “teach” the model about any changed behavior in the process.
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